Category Archives: Machine Technology

Questions to Ask Yourself Before You Buy Pallet Wrapping Machines

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Questions to Ask Yourself Before You Buy Pallet Wrapping Machines

Pallet wrapping machines offer us flexible packaging solutions that can have practical applications in various industries. Such would include food and beverages, electronics,  healthcare, and many more.

While there is nothing to stop the logistics and the shipping industry from growing and further developing on the e-Commerce sector backdrop, it is anticipated by industry insiders that the present demand for pallet wrapping machines maintain its momentum of growth and carry this trend to the future. This can be attributed to the packaging industry’s growing demand greater means of protecting goods while they are in transit and during distribution.  

Now that you have seen the good side of it, here comes the drawback. Finding the right kind of pallet wrapper to buy will pose a certain level of challenge, most especially to those who happen to have no prior experience in this area. 

Any smart and enterprising person will understand that buying the wrong piece of equipment for his business is going to be a very costly mistake. 

Just so you will not commit any mistake on this, as many others did in the past, here are some good tips to help and guide you by. When it comes to buying a pallet wrapper for your business,  these pointers will see to it that you are not likely to make any wrong decision or choice. 

  1. Should you buy brand new equipment or second-hand?

Trying to acquire a brand new pallet wrapper would mean to say that it would cost you so much more compared to buying instead of a second-hand unit. One good advantage though in the brand new unit is that it comes with a warranty.

 In addition to that, their parts would be readily accessible to you just in case you might need parts replacement. Provided that you are properly using your brand new pallet wrapper, as per manufacturer’s instructions, and you are maintaining the machine pretty well, then your pallet wrapper is bound to give you a long service life.  

On the other hand, used  or second-hand pallet wrapping machines may come with lower initial costs yet most of the time their warranty would have lapsed already.

And if in case you need to identify the manufacturer, you would find it hard to obtain parts for replacement. This is true most especially if the unit you acquired is not a high-end or mainstream brand. 

2. Is your business likely to wrap small or large product packages? 

It is crucial to determine before the pallet sizes that your machine will most likely work on so that you know beforehand that your equipment will be able to accommodate everything. Therefore, make it sure that the numbers, in terms of width, length and height are ready.

If the pallets are oversized or too long, they are likely to hit your machine while it’s rotating. If your pallets come too tall, chances are high that they won’t be fully wrapped by your machine. If it is too short, the machine’s photo-eye may not be able to see it. 

     3.  Do you require a pre-stretched head?  

This would highly depend on the kind of stretch film you will have the machine run on. Acquiring a stretch wrapper sans any pre-stretched head, you need to make it sure that your team will make use of a pre-stretched film on your pallet wrapping machine.

The use of pre-stretched films will work to your company’s advantage because it will help you save lots on film costs significantly. 

4. How about the maintenance costs?

Picture in your mind what should be the external environment of your upcoming pallet wrapper. This machine placed in: 

  • A cold storage room will need to use different kinds of lubricants. 
  • Areas that are prone to accumulation of dust will require you the use of additional covers to protect the wrapping machine. 
  • Places that are known to have high levels of humidity will induce your machine to require frequent maintenance work. 

Furthermore, as time goes by and the machine gets older, the required maintenance cost would naturally get more expensive.  

To pull down the costs of maintaining your wrapping machine, you must see to it that there is only little to no preventive maintenance for it at any given time during its lifetime.  

August 12, 2019

Kitchen Countertop Fabrication Using CNC Cutting Machine

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Kitchen Countertop Fabrication Using CNC Cutting Machine

Not many people realize that the polished look behind every modern kitchen countertop today is due to CNC cutting machine. Before you can even install a granite countertop to your kitchen or bath area, it has to undergo first what can be best described as an extensive stone fabrication process. Otherwise, you will not be able to achieve the polished look you are desiring it to have. 

The fabrication process will be carried out by a stone fabricator, whose services are specialized in this type of work. There are also instances that your granite supplier can also take charge of fabricating the stone for you. The work will be done at their shop, from start to finish, and once completed then it will be delivered to your doorstep. 

Inspecting the Slab

This is the first phase of the process, inspecting your chosen granite stone slab. Such natural occurring material may have characteristics that are indigenous to it. Some of these characteristics may include black spots, dry seams, polyester resin fill, directional veining, and so on. Most of the time, these natural physical attributes of the stone are what’s making them beautiful, unique and outstanding.     

If in case the customer is not very happy about any of the natural characteristics of the stone, fabricators will need to figure out how he can work things out about it. He can try to avoid those areas during the templating and stone fabrication process.  

Template Layout 

After your stone slab is carefully inspected, it will be laid out. If there are previously created templates, it will have to be arranged on the stone as well so you can be certain that it will have the best appearance in terms of color and vein texture.   

Cutting the Stone

If the layout is all good and okay, the stone can now be cut using either a bridge saw or water jet. History tells us that the use of the bridge saw was actually a favored tool in the past. But in recent years, we witnessed how the “saw jet” took things over and came into play. Saw jet is a combination of a saw and water jet technology.  

The use of water jet is beneficial here in the sense that it is helpful in cutting circles or if you have an intricate pattern. As for the bridge saw, it can only cut in a straight line. The moment that the pieces have been cut off the larger stone slab, they need to be forwarded to the CNC cutting machine and with the use of a vacuum lifting system, the countertop pieces can then be fabricated.  

Fabrication Process

It is at this stage of the stone fabrication process that the cutouts for your cooktop, holes for your faucets, and undermount sink are all made. Cutting the stone to 1/16 of an inch to its preferred size is the first step you need to carry out when cutting the stone. 

After which the CNC cutting machine (CNC stands for computer numerically controlled) can then be programmed to identify the stone sizes on the table.  Up to you but you the liberty to have several pieces of stone on the table, and work on them together. The CNC machine, by virtue of its program, can determine the location of the stones and what it will do with them. 

Different stones come with different working characteristics, the key to success here is to have by your side a knowledgeable and experienced CNC machine operator. 

Strengthening the Stone

This is a specialized part of the stone fabrication process, which means to say that not all fabricators are likely to observe this in your project but more likely it would be under their discretion whether they would incorporate it or not. 

But it is worth mentioning here that natural stones are extremely strong. They are about 5 times more robust than concrete. Even if the natural stones, like granite, come with different working characteristics, the moment that you have them installed in your home in the form of a kitchen countertop, they are likely to outlive whatever kitchen you will install them in. 

Having a good understanding of what these characteristics are, and choosing to work things out within them during fabrication will help ensure that your final product will stand the test of time, abuse and use.  See also : cnc plasma cutter price

July 12, 2019

Resolving Production Line Challenges with 3D Printing Perth

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The manufacturing sector has known and taken advantage of the 3D printing Perth industry for quite some time now. People working in this space are very much familiar with it. It is not a new concept for them. As a matter of fact, a wide array of industries has been using it in creating their range of end-use parts.

Resolving Production Line Challenges with 3D Printing Perth

What can be considered as the new and latest thing about 3D printing is the transition it is making now, from being a niche printing technology to becoming an indispensable production tool for manufacturing firms.

At one point in time, 3D printing is solely confined to rapid prototype designing. Today 3D printing has made its way to the broad production process also, delivering an array of efficient benefits that are helpful, both to the small and large scale manufacturing enterprises.  

Here, we will delve deeper at how these benefits or advantages apply to the core of manufacturing – production lines. We will carry this out by identifying the most common challenges 3D printing service Australia can help solve.  

A component in the production line keeps on failing.

Wear and tear that is brought about by regular temperature-induced stress, throughput, multi-component mechanisms, or weak weld-points — all these are factors that can pave the way for to critical production line parts to either becoming compromised or completely failing altogether.

Products We Manufacture Have a High Scrap Rate

The majority of manufacturers share this one universal ambition, either to completely eradicate defective products or to see to it that scrap rates are within the stringent Acceptance Quality Limits (AQL).  Process deficiency, i.e, product failures/issues that transpired on normal production conditions – it is representing a cost, reputational and quality loss. It is a threat to lean manufacturing principles.

While we can’t get away from the fact that human error will always be a contributing factor here, issues on a product’s quality are most of the time commonly associated with the incorrect settings of the equipment, poor assembly, and tooling malfunctions. These root causes explain the reason why 3D printing is being put in a position that will help address the improvement of product handling capabilities during key stages of the production process.

Production Need to Mitigate Health and Safety Risks

Machine operatives, plant, and process — all these are susceptible to injury. Moving and lifting heavy pieces of equipment and part, excessive time spent in tiring or painful positions, or using specific tools, all of which are significant and common reasons why injuries occur.

Reducing the Cycle Times of 3D Printing Perth

The global economy is extremely competitive and consumers naturally demand low cost, highly differentiated goods, enhancing production cycles and product development has undoubtedly become a classical manufacturing ambition.

The greatest significance of 3D printing Perth industry lies in the fact that it can potentially address and improve the ergonomics of product components. Mounts, jigs, clams, nozzle, grippers, and many others, they all can be reimagined, reinvented, redeveloped from a wider spectrum of materials so they can become lighter, more durable, easier to handle and much quicker to deploy,

June 12, 2019

The Whys and Hows of Choosing Carton Sealing Machine

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The Whys and Hows of Choosing Carton Sealing Machine

Carton sealing machines are a ubiquitous tool in many businesses, they are very much indispensable in the manufacturing industry. They help companies ensure that their products will reach their clientele in tip-top shape, sans any damage or fray.

High employee turnover, the rising cost of labor as well as the need for faster line speeds are the primary reasons why most companies are keen on automating their systems. End of line automated packaging is the newest packaging buzzword of today. It is the modern approach to packing the merchandise and works to the advantage of companies in the sense that it helps them save time and money. Aside from which it also lowers the possibility of product damage that is usually sustained while in transit.

Modernizing Your Carton Sealing Machine

Business entities who are leaders in their industry understand that carton packing machines are paramount to their success. So if you are a top decision maker in a company you are working for, you might want to pay some attention to your packaging equipment. You may need to revamp this aspect of the business, it can really help improve your business’ bottom line.

One reason why taking that leap of faith and embracing automation is a must is that it will help take away the element of human error out of the picture. It also means your business will be using fewer materials and resources. Besides all that, it also takes away the labor-intensive part of packing and sealing.  

Without an exemption, business organizations need to have a careful consideration when it comes to the right end of the line carton packaging machine. Numerous factors should be taken into account when trying to make your choice here. You can just imagine what your product will have to face with while in transit, that alone will help you decide that you need a good packaging tool for it. Soon after your product leaves your facility, if your product packing machine is designed to secure it even under the worst case scenario, you are bound to see better results.

What to Consider?

There is so much drudgery in taping by the hand. Besides, it is also very time consuming and wasteful. This often results in poorly presented packaging/boxes. In addition to this, it also puts your operator in harm’s way by increasing the risk of him to have repetitive strain injury due to his repeated motion over the course of their work shift.  

The following points will help you decide whether your business interests will be put in a better position by incorporating a carton sealing machine right in your packing facility.  

  1. How many product packages do you seal every day, and how many of those do you anticipate should be properly sealed?
  2. What is your current approach to sealing your products? How much manpower does this require?
  3. What types of boxes are you utilizing for your product packaging? Do they have a regular shape? Are they fragile, too? Are they heavy in weight or light?  
  4. Do you think you can improve on your throughput? Do you think your daily production will increase by virtue of incorporating automation in your sealing process?
  5. How do you feel about theft or shipping damages? Have you figured out yet what could be causing all that?

Theft during product shipment is a major business concern. But this issue can be helped by utilizing a top-caliber carton sealer. It is easy for a carton sealing machine to apply a tamper revealing security tape to your product boxing. This measure will help secure your package contents while at the same time keeping the repetitive use injury at bay.  More – vacuum sealer

May 24, 2019

Different Methods Used in Cutting Metal

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Special tools and techniques are used to make metals in certain shapes, sizes, thicknesses, and whatever the customer requires. Metal cutting methods involves manual techniques as well as automated. Some of the most common manual techniques in cutting and shaping metal or steel include chisel, hacksaw, and shears.

The abrasive waterjet cutting machine located in the fabrication shop of the 379th Expeditionary Maintenance Squadron uses a high velocity coherent stream of 98% water and 2% sand to cut through almost any material at Al Udeid Air Base, Qatar, June 5, 2017. The abrasive waterjet cutting machine allows the airmen to create a wide range of aircraft parts or tools needed to complete the mission in an expedited and a cost effective manner. (U.S. Air Force photo by Tech. Sgt. Amy M. Lovgren)

Manual methods are suitable for cutting small and thinner metal pieces. For larger metal pieces that are typically for larger projects, machines are used to make the entire process faster. The automated methods are also much cheaper and more efficient. Here are the machine cutting methods for metal:

 

Turning Method

The turning method is probably the most common method of cutting metal. It uses a very sharp device that spins very rapidly, cutting through the metal.

 

Flame Method

The flame cutting method is another commonly used technique of cutting and shaping metal or steel. This method uses an extremely concentrated source of heat to cut the metal. Usually a gas flame is used with about 3,500 degrees centigrade of heat is applied at the desired point. The heat of the gas flame burns and melts the metal, cutting it into the desired shape.

 

Burning Method

The burning cutting method works similarly with the flame method. Metal is simply burned along a specified line, where the metal melts and is cut.

 

Grinding Method

Metal grinding machine is typically used when the metal needs to be extremely smooth. The machine has wheels that are brushed against the surface of the metal or steel, grinding off its uppermost layer, leaving a very smooth surface.

 

Drilling Method

The drilling method simply creating a hole through metal. It uses a drill bit and combines force and pressure on the metal. As a result, the drill bit bores a hole. Drills for creating holes in metal pieces come in different sizes. Thus, making the drilling method applicable for any piece of metal to create any size of holes.

 

Waterjet Method

Yes, water can indeed cut through metal. When water is highly pressurized and is used with a specialized tool, it becomes very powerful, enabling to cut through metal and other hard materials. The waterjet is one of the most versatile cutting equipment used in many industries to cut metal and other materials. Water is brought at a very high pressure at a very high speed. The combined pressure and force enables water to actually cut hard materials such as steel. Waterjets are also used to cut stone, wood, plastic, marble, and granite. a waterjet cut is very smooth and precise.

 

Conclusion

All these cutting methods are very useful and beneficial for cutting and slicing metal. The right method to use actually depends on the type of project you will have, whether it involves small or big pieces of metal. It also depends on the complexity of the design and shape required for the metal work.

 

Tags: water jet cutter

March 21, 2019

Build an Effective Brand Strategy with Product Design Firms

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As change is the most constant thing here in this world, it happens even in the world of product design. These changes can be both a challenge and opportunity for product design firms. The majority of companies aim to make products that will enthusiastically received and even championed over time. But today, it’s not enough to design for them to function. In order for a product to compete in a very competitive market, it is important to reach your target market on a much deeper level.

At present, the new breed of product designers knows that in order to have a successful and long-lasting product, it should not only be in the look and feel or the function, but the whole package. It should start right from the very first contact in the store to the ultimate disposal of a product. In every stage, the experience needs to be positive and meaningful for the consumers.

 

The Experience Design

In the case of experience design, there are instances that a product is reliable and aesthetically pleasing but the packaging is almost impossible to open. This is a brand killer and a way of poor customer service. Angering the customers and frustrating them should never be a part of their consumer experience. But the sad thing is, such negative points could happen anywhere- from misleading advertising to poor merchandising, even to the difficulties encountered in product disposal.

Making the Experience a Success

To achieve an effective brand experience would mean reaching across disciplines. In this case, the marketing manager should be in the same page with the product designer and the customer service manager, the retailer, and the chain manager. All parties need to work in concert in order to achieve the same goal by the same strategy.

As part of the strategy, it should be a priority to have the product experience at the heart of the entire product design. But the question here is, who conceives and directs such strategy?

The most effective strategies arise as the result of collaboration. The working team is very important to guarantee an effective brand strategy. This is why it is very important to be familiar with product design firms and choose one that meets the needs and demands of your product for it to be able to compete in the market and standout.

When it comes to looking for a good design company, you need to take your time and exert an effort to end up with the right team. You can begin your search online. Compile a list of companies then filter them out according on the qualities that you are looking for. When you have narrowed down your list, your can give them a call and see if the professionals are capable of offering the services you need.

 

Tags: Product design in Goldcoast,

 

February 18, 2019

What to Look for When Buying Dangerous Goods Storage Cabinets?

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There are many dangerous goods storage cabinets that are now available in the market. This sometimes make it difficult to determine which type of cabinet is best for your needs. There are various things that need to be considered before purchasing one. Below are some of them to help in your decision-making process.

 

Compliance

First of all, it is very important to choose a cabinet that complies with standards when it comes to storing and handling of combustible and flammable liquids. The majority of suppliers would state if the cabinet is compliant or otherwise. If they don’t, you can give them a call and ask.

This factor is very important as it will not only prevent potential injuries, but will also eliminate any financial liability as a result of non-compliance.

 

Self-Closing Door

When you have made sure that the cabinet is compliant, then it should have self-closing doors. It is important that the doors are close-fitting, self-closing, and held shut and latch shut automatically.

 

Non-Metal Cabinets

If you want to buy a non-metal cabinet, you need to ensure that it is 100% non-metal in construction. There are times when cabinets with metal components corrode through time, thus defeating the purpose of having a polyethylene cabinet in the first place. Make sure that you will be choosing one that is 100% non-metal and includes locks, hinges, screws, etc.

 

Venting

Although this is not often required in dangerous good chemical storage cabinets, it is sometimes required as a form of risk control measure, especially when the cabinet is situated in enclosed areas where there are corrosive and toxic substances.

It is often the responsibility of the user to install the ventilation ducting, but to do this, the cabinet needs to have pre-fitted venting bungs. There are some suppliers who will be charging extra for this, but others include this as a standard.

 

Visual Component

In contrast to the popular belief, there is really no standard colors that the cabinet needs to adhere to. In most cases, you will see yellow if its flammable and blue for corrosive, etc. But you are not actually required to designate specific colors for the type of dangerous goods. This offers the flexibility to select a cabinet that is visually appealing and can blend in the workplace.

 

Delivery Charges

In most cases, these types of cabinets are expensive to ship. In order to save money on unexpected charges, it’s best that you ask the supplier to include the delivery charges when obtaining a quote. This will help you get the full cost upfront when comparing suppliers.

By considering all these things, you can make decisions easily. Selecting the right cabinet for your dangerous goods will ensure that you can use it for a long time and will help you save money in the long run.

July 31, 2018

Considerations When Buying Drill Rigs for Sale in Australia

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The mineral exploration drilling business is a money-making one. This is why in today’s time more and more drill rigs are for sale. This is very evident in so many countries like in Australia that has realized how much money the equipment can bring in. This equipment is very critical in completing contracts, winning bids, and of course, make money. But some companies that are not completely convinced that it can make money, there’s always a question if it’s worth to invest in it.

To help you in making the right decision, below are some things you can consider when buying a drill rig.

 

Considerations when Buying a Drill Rig

1.      Availability

Along with the market that is constantly improving, it is expected that lead times will be longer whether you are buying a new one or just rebuilding. When there is a decline in the market, the inventory tends to be higher and plants are not so busy building new drill rigs. This leads to a reduced lead time. On the other hand, when the market improves and contracts increase, the inventory is lower and plants get busy building rigs. This increased the lead time.

 

2.      New Technology

If you used to have an old drill rig, purchasing drill rigs for sale in Australia will give you the chance to drill productively. Newer ones are always more productive and offer reliable uptime. They also come with more safety features. With more safety requirements, new rigs can meet such while older ones may not.

 

3.      Reliability

A used drill rig is prone to breakdowns compared to new ones. Downtown is a big factor that affects drilling contracts. Cost can quickly pile up as a result of loss of productivity, repairing the rig, and rig uptime contractual obligations. A drill rig with good operating condition can help in productivity. Aside from this, it can also keep the contractor from being kicked off the site.

 

4.      New Versus Used Drill Rigs

When there is a need for a rig, there’s a dilemma whether to purchase a new or used one. But the thing is, it’s difficult to find a gently used equipment and it’s not easy to be certain of how gentle or harsh it has been used. For example, hydraulic systems can be delicate and when mistreated or experiencing contamination, it can cost a lot to replace motors, pumps, or valves. This can be a big risk to buy a drill rig if its history and maintenance are not known.

5.      Price

When buying a new drill rig, you may be tempted to choose based on price, especially that there are so many low-cost options available in the market. But just like when buying other things, you need to check the total cost of the ownership. In this case, lower priced rigs may have higher ownership cost. When choosing take your time until you find one that will bring you returns not losses.

It can be a challenge to find an investment-worthy drill rig in the market today. But taking your time to make sure that you get the right one will yield great benefits and quality work.

 

July 19, 2018

Endless Possibilities with Waterjet Machine

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Waterjet machine is one of the fastest growing machine tools in the world- thanks to its ease of operation and versatility. Today, manufacturers are realizing that there is no limit when it comes to the capabilities of this cutting machine.

 

Machines shops, big or small, are also starting to realize the great productivity and efficiency by implementing waterjets in their different operations. This tool is becoming to be the first choice of many shops and industries. The technology behind the machine has been available for quite a long time now. Through time, it has greatly evolved with research and development.

 

But what really makes it popular? A waterjet actually needs some secondary operations, heat distortion, produce net-shaped without heat-affected zones, or mechanical stresses that can be caused by other types of cutting methods, can cut using a narrow kerf, and offer better usage or raw materials that can be tightly nested. But the machines itself is very easy to use and operators can be easily trained in just a few hours and start producing high-quality parts.

Additionally, it can virtually cut any type of material while leaving a satin-like smooth edge. All the benefits it can offer equate to significant savings, especially in industries that have defined productivity by cost per hour. Some of the other benefits of waterjet cutting are highlighted below.

 

Waterjet Cut Benefits

 

Versatility

A waterjet machines makes it possible to cut a wide array of applications with so much ease. Regardless of the shape, material, dimension, the machine can bring valuable versatility to a business.

 

Expanded Capabilities

Whatever the nature of the business is- whether it’s aerospace, automotive, fabricator, tool and die, stone and tile, or even job shop can be saved by the machine. With it, cutting stone, metal, composites, plastics, rubber, ceramic, and so many others are possible. The cut can even be up to 8 inches thick without any heat-affected zone and excellent edge quality.

 

Production and Material Cost Reduction

Waterjet cutter only need minimal tooling and fixturing. With this, you can save some valuable time on your shop floor. As they can cut clean and accurate edges that allows tight nesting while reducing scrap, you can save a great deal of money through better material utilization.

 

Complements Existing Technology

At present, it’s common to see many job shops that add water jets to their operations in order to complement other types of cutting technologies like laser, plasma, milling, and EDM. While every shop has a different requirement for its cutting projects, the majority of them find waterjets to be extremely helpful in their operations that help enhance their profitability and productivity.

With a very demanding kind of world we are living in today, it’s such a relief to have this kind of technology that can make jobs easier, efficient, and produces great quality results.

 

July 18, 2018